VESPA Vespa GTS 250 Wartungshandbuch

Vespa would like to thank youfor choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Pleas

01_03Clock (01_03)Located on the instrument panel, it displays hours and minutes with 1 to 24 hour time.Besides hours and minutes, month and day can a

01_05Setting the total and trip odometers (01_05)The «TRIP» button displays the total and partial kilometres covered when pressedrepeatedly for less t

Releasing the steering wheelReinsert the key and turn it to «OFF».CAUTIONDO NOT TURN THE KEY TO «LOCK» OR «OFF» WHILE RIDING.01_07Switch direction ind

01_08Horn button (01_08)Push the «C» button to sound the horn.01_09Light switch (01_09)0 = Low beam and side light1 = High beam and side light131 Vehi

01_10Start-up button (01_10)Starter button "G"01_11Engine stop button (01_11)0 = OFF1 = RUNThe immobilizer systemIn order to enhance theft p

01_1201_1301_14Keys (01_12, 01_13, 01_14)Two types of keys come with the vehicle.The red-handgrip key "A" is the "MASTER" key.Only

Immobilizerdevice enabled indicator led (01_15)The operation of the «PIAGGIO IMMOBILIZER» system is signalled by a blinkingindicator light, «I» (see t

01_15OperationEvery time the starter key is removed in the "OFF" or "LOCK" position, the safetysystem activates the immobilizer sy

be started, contact an Authorised Piaggio Service Centre, which is provided withthe electronic equipment required to detect and repair the system.When

Intermediate step - blu keyWithin ten seconds after pulling out the red key, insert the black key and promptly turnit to «ON». After 1-3 seconds, turn

The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; details are also given of routine maintena

01_1601_1701_18Accessing the fuel tank (01_16, 01_17, 01_18)With the key set to «OFF» or «ON», or with engine on, it is possible to electrically opent

01_1901_20Opening the saddle (01_19, 01_20)With the key set to «OFF» or «ON», or with engine on, it is possible to electrically openthe saddle by pres

01_2201_23CAUTIONBE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERSCAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE,ETC.).01_

231 Vehicle

241 Vehicle

Vespa GTS250Chap. 02Use25

ChecksBefore using the vehicle, check:1. There is enough fuel in the fuel tank.2. The correct fluid level for front and rear brakes.3. That tyres are

DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE ORANY PLASTIC PARTS.CAUTIONPETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.CAUTIONUSING OILS

02_02282 Use

02_03Tyre pressure (02_03)Check the tyre pressure and wear periodically (roughly every 500 km). The tyres areequipped with wear indicators; the tyres

Personal safetyFailure to completely observe these instructions will result in serious risk of personalinjury.Safeguarding the environmentSections mar

02_04Shock absorbers adjustment (02_04)The preloading of the springs can be adjusted to 4 positions using the ring nut locatedin the lower part of the

02_05Running in (02_05)WARNINGDURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITSMAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR

02_07CAUTIONDO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUSTGASES ARE TOXIC.PrecautionsCAUTIONNEVER STRESS THE ENGINE AT LOW TEMPERATURES IN

Difficult start upIn the rare case of flooding the engine, to facilitate start-up, it is possible to try to putthe vehicle into action with the gas ha

Stand (02_10)CENTRE STANDPush with your foot on the centre stand's fork «F» while lifting the vehicle backward,holding onto the handlebar.02_10SI

02_121. Do not continue riding in such conditions.2. Let the clutch cool down with the engine at idle speed for a few minutes.Safe driving (02_13, 02_

02_144. Do not brake hard on a wet surface, on dirt tracks or on any slippery road surface.5. If you have to brake, use both brakes in order to divide

02_15Rear rack (02_15)When riding without packages on the luggage racks, set the corresponding retainerlatch "A" as shown in the photograph.

382 Use

Vespa GTS250Chap. 03Maintenance39

4

Engine oil levelIn 4T engines, engine oil is used to lubricate the distribution elements, main bearingsand thermal group. An insufficient quantity of

Warning light (insufficient oil pressure)The vehicle is equipped with a warning light that lights up when the key is turned tothe «ON». However, this

WARNINGEXCESSIVE OIL LEVEL AT TOP-UPS CAN LEAD TO SCALE FORMATION ANDVEHICLE MALFUNCTION.CAUTIONUSED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMEN

03_0403_05Hub oil level (03_04, 03_05)Check the oil in the rear hub. To check the rear hub oil level, proceed as follows:1) Park the scooter on level

CAUTIONWHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACTWITH THE REAR BRAKE DISC.CAUTIONFOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERV

03_06Tyres (03_06)Check tyre pressure periodically (about every 500 km). Tyres feature wear indicators;replace tyres as soon as these indicators becom

03_0703_08Spark plug dismantlement (03_07, 03_08)Proceed as follows:1. lift the saddle «A»2. lift the helmet compartment «B» and reach into the spark

03_0903_1003_11Removing the air filter (03_09, 03_10, 03_11, 03_12)Proceed as follows:1. unscrew the fixing screw «A».2. unscrew the nut «B» under the

03_12Oil for air filter spongeMineral oil with specific additives for increased adhesiveness03_1303_14Cooling fluid level (03_13, 03_14)Engine cooling

If the fluid is near the minimum level, top-up only when the engine is cold. If it is nec-essary to top up the coolant frequently, or if the expansion

INDEXVEHICLE... 7Dashboard...

03_1503_16Checking the brake oil level (03_15, 03_16)The brake reservoirs are located on top of the pumps, underneath the handlebar cover(front on the

CAUTIONAVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. INCASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID ISHYGROSCOPIC, THAT

03_1803_19ER TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF BATTERYELECTROLYTE.CAUTIONELECTROLYTE CONTAINS SULPHURIC ACID: AVOID CONTACT WITH EYES,SK

WARNINGSPENT BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTIONAND DISPOSAL SHOULD BE CARRIED OUT IN COMPLIANCE WITH CURRENTREGULATIONS.Long period

WARNINGDO NOT DISCONNECT THE BATTERY CABLES WITH THE ENGINE RUNNING,THIS CAN CAUSE PERMANENT DAMAGE TO THE VEHICLE ELECTRONIC CON-TROL UNIT.WARNINGSPE

CAUTIONMODIFICATIONS OR REPAIRS TO THE ELECTRICAL SYSTEM, PERFORMEDINCORRECTLY OR WITHOUT STRICT ATTENTION TO THE TECHNICAL SPEC-IFICATIONS OF THE SYS

Dashboard lighting, intercom andanti-theft device pre-wiringFuse box arrangement: 5Fuse capacity: 10 AProtected circuits: Dashboardlighting, intercom

Protected circuits: Front and rearside lights, dashboard lighting03_2003_21573 Maintenance

03_2203_2303_24583 Maintenance

03_2503_2603_27Front light group (03_26, 03_27, 03_28, 03_29, 03_30)To remove the headlight assembly, proceed as follows:1: remove the riding mirrors.

Warnings... 78PROGRAMMED MAINTENANCE...

03_2803_29N.B.IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS, THISDOES NOT INDICATE A FAULT AND IS RELATED TO THE HUMIDITY AND/ORTO LOW TEM

03_3103_32Headlight adjustment (03_31, 03_32)Proceed as follows:1. Place the vehicle in running order and with the tyres inflated to the prescribed pr

03_34Rear optical unit (03_34)Remove screw «A» to remove the rear headlight assembly.Access to taillight bulbs, stop light bulb and license plate bulb

Rear-view mirrorsAdjust the mirrors by applying slight pressure to the side of the mirror to move it to thedesired position.03_3603_37Front and rear d

CAUTIONTHE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THEROAD, CAN DRASTICALLY REDUCE THE DURATION OF THE BRAKE PADS. INORDER TO AVOID THIS,

03_39Periods of inactivity (03_39)We recommend carrying out the following operations:1. Clean the scooter thoroughly and then cover it with a canvas;2

WARNINGIF THE SCOOTER IS USED ON DUSTY ROADS IT IS NECESSARY TO SERVICETHE TRANSMISSION COVER FILTER SPONGE MORE FREQUENTLY.CAUTIONDETERGENTS CAN POLL

CLOTHS SOAKED IN PETROL, DIESEL OIL OR KEROSENE FOR CLEANINGTHE PAINTED OR PLASTIC SURFACES SO AS NOT TO DAMAGE THE LUSTREFINISH OR ALTER THE MECHANIC

LACK OF COMPRESSIONLoose spark plug. Screw in the spark plug tightlyCylinder head loose, piston gasrings worn.Contact an Authorised ServiceCentre.Valv

INEFFICIENT SUSPENSIONSShock absorber fault, oil leak, endbuffer damaged; shock absorberpreloading incorrectly setContact an Authorised ServiceCentre.

Vespa GTS250Chap. 01Vehicle7

703 Maintenance

Vespa GTS250Chap. 04Technical data71

TECHNICAL DATAEngine Single-cylinder, four-strokeBore x stroke 72 x 60 mmCubic capacity 244.29 cm³Compression ratio 10.5 - 11.5 : 1Ignition advance (b

Lubrication Engine lubrication with lobe pump(inside crankcase) controlled by achain with double filter: mesh andpaper.Cooling Forced fluid circulatio

Chassis Stamped plate supporting body.Kerb weight 151 ± 5 kgMaximum admitted weight ~ 340 kgPetrol tank ~ 9.2 l (approximate value)Reserve 2÷2.5 l (ap

04_01754 Technical data

Kit equipmentOne box-spanner for spark plugs; one twin screwdriver; one special spanner for ad-justing the rear shock absorber. The tools are arranged

Vespa GTS250Chap. 05Spare parts andaccessories77

05_01Warnings (05_01)WARNINGTO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER-FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT I

WARNINGNEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.THE SCOOTER CAN BE RIDDEN AT A HIG

01_01Dashboard (01_01)A = Starter buttonB = Engine block Run-Off switchC = Throttle controlD = Front brake leverE = Instrument panelF = Rear brake con

805 Spare parts and accessories

Vespa GTS250Chap. 06Programmedmaintenance81

06_01Scheduled maintenance table (06_01)Adequate maintenance is fundamental to ensuring long-lasting, optimum operationand performance of your vehicle

km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60Coolant * I I I I I I IEngine oil R I R I R I R I R I R I RHub oil R I R I R I RBrake pads I I I I I I

Product Description SpecificationsAGIP GP 330 Grease for brake levers, throttle White calcium complex soap-based spraygrease with NLGI 2; ISO-L-XBCIB2

TABLE OF CONTENTSAAir filter: 47BBattery: 51, 52Brake: 50, 63CClock: 10DDisc brake: 63Display: 10EEngine oil: 40, 41Engine stop: 14FFuel: 20Fuses: 54H

The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manu

01_0291 Vehicle